1. Purpose of Pulleys
Windows: Found in older double-hung windows. Pulleys guide the sash cords/chains connecting to counterweights hidden in the window frame. They allow smooth vertical movement.
Sliding Doors: Heavy doors (e.g., patio/barn doors) use pulleys to reduce friction and support weight along a track.
2. Basic Operation
Opening/Closing:
Windows: Gently lift or lower the sash. The pulley rotates as the cord moves with the counterweight.
Sliding Doors: Push/pull horizontally. Pulleys roll along the overhead track.
Tilting (Modern Windows): Some newer double-hung windows tilt inward for cleaning. Pull the sash down slightly, then tilt toward you (check manufacturer instructions).
3. Maintenance for Smooth Operation
Cleaning:
Wipe pulleys and tracks with a dry brush or vacuum to remove dust/debris.
For sticky residue, use rubbing alcohol or vinegar-water mix on a cloth (avoid drips).
Lubrication (Critical!):
Use silicone spray or dry lubricant (e.g., graphite powder). Avoid WD-40 (attracts dirt).
Apply sparingly to pulley wheels and tracks. Wipe excess.
Frequency: Every 6–12 months, or if operation feels stiff/noisy.
Check Cords/Weights (Windows):
If a window won’t stay up, the cord may be broken. Inspect by removing the interior trim (advanced).
4. Safety Tips
Never force a stuck window/door – risk breaking pulleys or cords.
If a window sash feels loose or drops suddenly, stop using it – counterweights may be disconnected.
For cord/weight repairs, hire a professional unless experienced (weights are heavy!).
5. When to Replace Pulleys
If pulleys are cracked, excessively rusty, or won’t spin after cleaning/lubrication.
Replacement pulleys must match the original size/type (check hardware stores).
Advanced: Replacing Sash Cords (Double-Hung Windows)
This is complex and often requires:
Removing interior window trim.
Accessing weight pockets.
Threading new cords and tying weights.
Recommendation: Hire a window specialist unless you’re experienced.